Phone: 419.492.2166 | E-mail: info@mansfield-castings.com    
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ISO 9001:2008  Certified

 ISO 9001:2008

 

 

 

 

 

Sand Casting by Mansfield Brass & Aluminum Corp.

Our Sand Foundry has three different molding processes which produce parts from less than a pound to 800 pounds, in small to medium runs. Maximum dimensions in green sand casting are 46x76x24. Our primary alloy is A356, although we have the ability to pour a range of others upon request.

With high quality as the driving force in our philosophy, we produce 'good-looking castings' with internal integrity. We have honed our skills with cast-in inserts of a variety of metals. We are one of a small number of foundries capable of consistently producing the latter with a high degree of success.

Capabilities   Foundry Capabillities   Samples

Capabilities

Molding ProcessesOur Sand Foundry has three different molding processes which produce parts from less than a pound to 800 pounds, in small to medium runs.
Maximum DimensionsMaximum dimensions in green sand casting are 46x76x24.
Materials300 Series alloys. Our primary alloy is A356, although we have the ability to pour a range of others upon request.
Markets Served
  • After market automotive
  • Agricultural
  • Compressor
  • Electric
  • Electric power distribution
  • Fluid power
  • Hand tools
  • Industrial trucks
  • Marine
  • Mechanical power transmissions
  • Medical
  • Military
  • Pumps
  • Railroad
  • Transit
  • Valves
Application FocusHigh integrity aluminum castings.
CertificationsMIL-45208
Industry Associations
  • AFS - (American Foundry Association)
  • OCMA - (Ohio Cast Metal Association)
  • ASM - (American Society for Metals)
Preferred Drawing SubmissionPDF, JPEG, DWG, DXF, PROE, IGES, and TIF (if you must).

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Foundry Capabillities

Molding

GREEN SAND

Matchplate -- Up to 20 inches
Cope and Drag -- Up to 84 inches

PERMANENT MOLD

Conventional -- Up to 36 x 38 inches
Stahl Tilt Pour -- Up to 44 x 40 inches
Low Pressure -- Up to 20 x 36 inches
Core MakingShell Core -- Up to 36 x 30 x 24 inches
No-Bake Core -- Up to 60 x 60 s 24 inches
Oil Sand Core
Typical Aluminum Alloys Produced(per ASTM Standards)
(Sand Cast): 319, 355/C355, 356/A356, 535, 771
(Permanent Mold): 319, 356/A356, A357, 360
In-House Capabilities
  • Heat Treat (Solution and Aging Process)
  • X-Ray
  • Fluorescent Penetrant Inspection
  • Pressure Testing
  • Straightening and Gauging

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Samples

 
SamplesSamples

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Mansfield CastingsCasting Solutions Since 1937